Sheet Metal Pressing Company in Chennai

December 20, 2021/0 Comments/in Sheet Metal Pressing Company in Chennai /by srengyyz_login

Sheet Metal Pressing Company in Chennai

We are a stupendous company in Chennai in the field of Sheet Metal Pressing. For any questions contact us.

Sheet Metal Pressing involves placing flat sheet metal, in moreover coil or blank form, into a stamping press. In the press, a tool and die surface form the metal into the required shape. Punching, bending, coining, flanging, and embossing blanking, are all stamping techniques used to shape the metal.

Types of Sheet Metal Pressing

Manually Operated Press

The press is operated by human hands. It is a bench-mounted press regularly used for the production of small components. It is a trouble-free and low-cost press, suitable for light operations, like, bending, piercing, blanking, etc.

Electric Motor Operated Press

The press is operated by an electric motor. The motor drives the eccentric shaft which converts the rotational motion into reciprocating motion of the ram. The ram fitted with the punch, to run upon the job held on the die block and bolster.

Hydraulic Press

The hydraulic press uses the oil or water pressure to move the slide and ram up and down. A Pump is working to supply the liquid under high pressure to the cylinder. Hydraulic presses are available in capacities up to 15000 tons. Therefore, these presses are specially employed for extruding, piercing, drawing, and blanking metals above 3mm thickness.

Inclinable Press

Work part can automatically slide by gravity into the container box.
Scrap release from the work piece is automatic.
It can be used for perpendicular as well as any inclined position.
These presses are used in the production of small parts involving blanking, bending, and punching operations.

Straight-Side Press

It has a high capacity for work. It has an inflexible frame and is used in mechanical and hydraulic presses where heavy loads are produced. These kinds of presses are used for forming heavy and, deep drawing, thick metals, coming, etc.

How are Pressing Produced?

Pressing is created by inserting flat sheet metal into a specialist machine often referred to as a stamping press, but also occasionally called a power press. This metal is then shaped into the correct forms through the use of a metal die.

Blanking: The method by which a flat shape is cut out of the material, this process usually leads to further processing.

Embossing: A shallow depression is forced into the material.

Bending: The material is shaped in one direction. This can occur multiple times to produce a particular shape.

Coining: Named after the item it was primarily used to create, coining is the method by which a pattern is compressed into the flat sheet metal.

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What is a press used for?

This large class of machines includes tools used for forming metal parts by applying the following processes: shearing, blanking, forming, flanging, squeezing, drawing, bending, forging, coining, upsetting, and hammering.

What is the Sheet metal pressing process?

Sheet Metal presswork sometimes referred to as metal pressing or metal stamping is the method of forming a shape from a metal sheet, coil, or tube, using a press tool and stamping dies. The metal is manipulated to the shape of the die to produce precise and perfect components.

How is sheet metal dies made?

Forming operations work by deforming materials like sheet metal or plastic using force and swear on the material’s mechanical properties. Forming dies are normally made by tool and die makers and put into production after mounting into a press.

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Sheet Metal Stamping Company in Chennai

Sheet Metal Stamping Company in Chennai

December 20, 2021/0 Comments/in Sheet Metal Stamping Company in Chennai /by srengyyz_login

Sheet Metal Stamping Company in Chennai

We are the dominant company in Chennai in the field of Sheet Metal Stamping. For any questions contact us.

Sheet Metal stamping is a manufacturing progression used to convert flat metal sheets into specific shapes. It is a complex method that can include a number of metal forming techniques like blanking, punching, bending, and intense, for a number of different components. Sheet Metal stamping also referred to as pressing, is a low-cost high-speed manufacturing method that is able to produce a high volume of identical metal components and is suitable for either short or long production runs.

Types of Metal Stamping

Progressive Die Stamping

Progressive die stamping types a number of stations, each with a unique function. First, the strip metal is fed through a progressive stamping press. The strip unrolls steadily from a coil and into the die press, where each station in the tool then performs a different cut, punch, or bend. The actions of each succeeding station add to the work of the previous stations, resulting in a completed part.

Four slide Stamping

Four slides involve straight alignment and four different slides – four tools are used simultaneously to shape the piece. This method allows for concurrent multiple intricate cuts and complex bends to develop even the most complex parts. As material feeds into a four-slide, it is bent in quick succession by each shaft that is equipped with a tool.

Deep Draw Stamping

Deep drawing involves pulling a sheet metal blank into the die through a punch, forming it into a shape. The method is referred to as “deep drawing” when the depth of the drawn part exceeds its diameter. This type of forming is perfect for creating components that need several series of diameters and is a cost-effective alternative to turning processes, which normally require using up more raw materials.

How are Stampings Produced?

Stampings are formed by inserting flat sheet metal into a specialist machine often referred to as a stamping press, but also sometimes called a power press. This metal is then shaped into the correct form throughout the use of a metal die.

Blanking: The method by which a flat shape is cut out of the material, this process usually leads to further processing.

Embossing: A shallow depression is forced into the material.

Bending: The material is shaped in one direction. This can occur multiple times to produce a particular shape.

Flanging: Like bending, but along a curved edge.

Coining: Named after the item it was primarily used to create, coining is the method by which a pattern is compressed into the flat sheet metal.

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What are Stampings Made From?

Our pressings can be made from a variety of materials to suit any industry’s requirements. You should contact us if you’re seeking a pressing made from one of these materials or an alloy: metal strip, flattened wire, melinex, carbon, and stainless steels, copper, brass, phosphor bronze, beryllium copper, aluminum, and superalloy.

Why Choose Jai Sai Toolings for Your Sheet Metal Stamping Needs?

Metal stamping is a complex process that can include a number of metal forming processes. If you are looking for high-quality, durable products at an affordable cost with a fast turnaround, Jai Sai Toolings is here for you. Our lead time for the production of a custom component beats all others as we use some of the best machines in the business to produce high-quality parts at a faster rate.

What are the advantages of Sheet metal stamping?

Some of the benefits of stamping include lower die costs, lower secondary costs, and a high level of automation compared to other processes. Metal stamping dies to tend to be relatively less expensive to produce and maintain than those used in other common processes.

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Fixture Manufacturers in Chennai

December 20, 2021/0 Comments/in Fixture Manufacturers in Chennai /by srengyyz_login

Fixture Manufacturers in Chennai

Looking for Fixture Manufacturers in Chennai? Jai Sai Toolings offers the best quality of Fixtures at the best price.

A fixture is a tool that holds and locates a work piece during an inspection or for a manufacturing operation. The fixture does not steer the tool. Fixtures are firm and sturdy mechanical devices that allow fast and precision machining with reliable quality, interchangeability, and lead time reduction. As a work-holding device, fixtures do not position, guide, and locate the cutting tool, as it is achieved by making essential adjustments on the machine.

Advantages of Fixtures

Low variability in dimension, thereby most important to constant quality of manufactured products
Cost reduction
Ensures interchange ability and high accuracy of parts
Reduces the need for inspection and quality control expenses
Reduces accident, as safety is improved
Semi-skilled machine operators can easily use them thereby saving the cost of manpower
Complex and heavy components can be easily machined

Types of Fixtures

Turning Fixture

It is fairly easy-to-hold regular work pieces on lathes in standard job holding devices like chucks and collects, between the center and on mandrels or faceplates. Although unevenly shaped components offer a lot of difficulties in holding them correctly. Simple odd-shaped jobs can be held in chuck also, say by proper adjustment of jaws in a four-jaw chuck or by using shaped soft jaws. Though, work pieces having complicated shapes have to be essentially held in position with the help of turning fixtures.

Milling Fixture

Milling fixtures are used on milling for carrying out different milling operations on work pieces. The fixture is correctly located on the table of the machine and secured in position by means of bolts and nuts. The table is shifted and set in the right position, in relation to the cutter. The work pieces are positioned on the base of the fixture and clamped before starting the operation.

Broaching Fixture

Broaching fixtures are used on different kinds of broaching machines to locate, hold, and support the work pieces during the operations, such as keyway broaching operations, as keyway broaching, whole broaching, etc. The use of a clamping plate as a fixture for internal pull-type hole broaching.

Grinding Fixture

Some different forms of equipment are used in grinding machines to locate, hold, and support the work pieces through the operations. These Grinding fixtures may be the standard work-holding devices, such as chucks, mandrels, chuck with shaped jaws, magnetic chucks, etc.

Tapping Fixture

The tapping fixture is specially designed to position and steadily secure identical work pieces for cutting internal threads in drilled holes in them. Peculiar shaped and unbalanced components will always need the use of such fixtures, particularly when the tapping operation is to be carried out repeatedly on a mass scale on such components.

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What are fixtures made of?

Other materials for the making of jigs and fixtures include Nylon and fibber, steel castings, stainless steel, cast iron, high tensile steels, case hardening steels, and spring steels. The design of jigs and fixtures is dependent on numerous factors which are analyzed to achieve optimum output.

Where fixtures are used?

It holds and locates the work but does not guide the tool.
Used for holding the work in milling, grinding, turning or planning operation.
The cost is less as compared with the jigs.
Sheet Metal Stamping Company in Chennai

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Press Tools Manufacturers in Chennai

December 20, 2021/0 Comments/in Press Tools Manufacturers in Chennai /by srengyyz_login

Press Tools Manufacturers in Chennai

Press Tools Manufacturers in Chennai offered by Jai Sai Toolings is one of the trustworthy names in the industry with a team of experts.

Press tools are frequently used in hydraulic, pneumatic, and mechanical presses to produce components at high volumes. In general, press tools are characterized by the types of operation performed using the tool, such as blanking, piercing, bending, forming, forging, trimming, etc. The press tool will also be specified as a blanking tool, piercing tool, bending tool, etc.

Advantages of using Press Tool

One of the main advantages of using the presswork method is that it is suitable for an extensive range of different applications. Certainly, the presswork method is incredibly versatile.
Power presses come in a mixture of forms and have evolved over many years of development. Generally presses are still mechanical which provides a single blow of defined tonnage and stroke.
The pressing method also provides a high level of strength for parts that are relatively thin. Again, it guarantees that it is probable to deliver a high quality element that clients want and expect. This doesn’t change based on the presswork machine you choose.
This method can also be completed at a reasonable price. Although high energy consumption press work is often a reasonable solution and will fit the finances of numerous businesses.

Types of Press Tool

Blanking Press Tool

A blanking tool can cut off the outer profile of a metal sheet. It can cut it in its whole with one single stroke, using one punch and die. This is used to cut a flat shape out of a metal sheet.

Compound Press Tool

While utilizing the compound tool, the blanking and intense stages are fused into one by inverting the tool itself. There is no piercing die needed.

Combination Press Tool

Combination tools can concurrently perform two operations. It combines one operation, like forming, with a cutting operation, such as blanking off. Mostly, a cutting and non-cutting operation is performed together, but not two cutting operations.

Cut Off Press Tool

Similar to the name sounds, a cut-off tool shears off a strip of sheet metal. The process is one single motion, and the user determines what size strip dimension to cut.

Drawing Press Tool

The drawing tool takes a smooth sheet of metal and shapes it into forms like cups and shells. This method is called elastic or plastic deformation.

Forming Press Tool

Related to the binding tool, a forming tool can apply more complicated bends to stampings that curve.

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What are press tool operations?

Press tools usually perform some type of task within a hydraulic, pneumatic, or mechanical press machine to produce metal components in large quantities. Different press tools perform various tasks, such as piercing, blanking, forming, bending, trimming, or forging.

What is part of the press tool?

The press tool consists of Punches, Die, Punch Plate, Backup plate, Stripper, Ejectors many more components. To better understand the main components of the press and dies.

Can stainless steel be press-formed?

This is the forming operation whereby a flat sheet is pressed into cylindrical and rectangular shapes by means of a punch and die set up. Mechanical and hydraulic presses in regular use can be used for stainless steel drawing operations, but again the capability is extensively reduced.

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