Sheet Metal Stamping Company in Chennai

Sheet Metal Stamping Company in Chennai

We are the dominant company in Chennai in the field of Sheet Metal Stamping. For any questions contact us.

Sheet Metal stamping is a manufacturing progression used to convert flat metal sheets into specific shapes. It is a complex method that can include a number of metal forming techniques like blanking, punching, bending, and intense, for a number of different components. Sheet Metal stamping also referred to as pressing, is a low-cost high-speed manufacturing method that is able to produce a high volume of identical metal components and is suitable for either short or long production runs.

Types of Metal Stamping

Progressive Die Stamping

Progressive die stamping types a number of stations, each with a unique function. First, the strip metal is fed through a progressive stamping press. The strip unrolls steadily from a coil and into the die press, where each station in the tool then performs a different cut, punch, or bend. The actions of each succeeding station add to the work of the previous stations, resulting in a completed part.

Four slide Stamping

Four slides involve straight alignment and four different slides – four tools are used simultaneously to shape the piece. This method allows for concurrent multiple intricate cuts and complex bends to develop even the most complex parts. As material feeds into a four-slide, it is bent in quick succession by each shaft that is equipped with a tool.

Deep Draw Stamping

Deep drawing involves pulling a sheet metal blank into the die through a punch, forming it into a shape. The method is referred to as “deep drawing” when the depth of the drawn part exceeds its diameter. This type of forming is perfect for creating components that need several series of diameters and is a cost-effective alternative to turning processes, which normally require using up more raw materials.

How are Stampings Produced?

Stampings are formed by inserting flat sheet metal into a specialist machine often referred to as a stamping press, but also sometimes called a power press. This metal is then shaped into the correct form throughout the use of a metal die.

Blanking: The method by which a flat shape is cut out of the material, this process usually leads to further processing.

Embossing: A shallow depression is forced into the material.

Bending: The material is shaped in one direction. This can occur multiple times to produce a particular shape.

Flanging:  Like bending, but along a curved edge.

Coining: Named after the item it was primarily used to create, coining is the method by which a pattern is compressed into the flat sheet metal.

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FAQS

What are Stampings Made From?

Our pressings can be made from a variety of materials to suit any industry’s requirements. You should contact us if you’re seeking a pressing made from one of these materials or an alloy: metal strip, flattened wire, melinex, carbon, and stainless steels, copper, brass, phosphor bronze, beryllium copper, aluminum, and superalloy.

Why Choose Jai Sai Toolings for Your Sheet Metal Stamping Needs?

Metal stamping is a complex process that can include a number of metal forming processes. If you are looking for high-quality, durable products at an affordable cost with a fast turnaround, Jai Sai Toolings is here for you. Our lead time for the production of a custom component beats all others as we use some of the best machines in the business to produce high-quality parts at a faster rate.

What are the advantages of Sheet metal stamping?

Some of the benefits of stamping include lower die costs, lower secondary costs, and a high level of automation compared to other processes. Metal stamping dies to tend to be relatively less expensive to produce and maintain than those used in other common processes.

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